Powermax45 XP
The Powermax45® XP delivers increased cut capacity – up to 16 mm (5/8″) metal – as well as faster cut speeds, and automatic gas adjustment for quick, simple setup and operation. Duramax® Lock torches support handheld and mechanized cutting of a wider range of metal thicknesses, along with precision gouging such as spot weld removal, and marking capabilities.
| Input voltages (± 10%) |
CSA | 200–240 V, 1-PH, 50–60 Hz OR 480 V, 3-PH, 50–60 Hz1 |
|---|---|---|
| CE/CCC | 230 V, 1-PH, 50–60 Hz OR 400 V, 3-PH, 50–60 Hz |
|
| Input current @ 6.5 kW |
CSA | 200–240 V, 1-PH, 39/32 A OR 480 V, 3-PH, 9.4 A1 |
| CE/CCC | 230 V, 1-PH, 33 A OR 400 V, 3-PH, 10 A |
|
| Output current | 10–45 A | |
| Rated output voltage | 145 VDC | |
| Duty cycle @ 40° C (104° F) |
CSA | 50% @ 45 A, 200–240 V, 1-PH 60% @ 41 A, 200–240 V, 1-PH 100% @ 32 A, 200–240 V, 1-PH 50% @ 45 A, 480 V, 3-PH 60% @ 41 A, 480 V, 3-PH 100% @ 32 A, 480 V, 3-PH |
| CE/CCC | 50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH |
|
| Open circuit voltage (OCV) | 275 VDC (200–240 V, CSA/CE/CCC and 480 V, CSA) 265 VDC (400 V CE/CCC) |
|
| Dimensions with handles | 442 mm (17.4″) D; 173 mm (6.8″) W; 357 mm (14.1″) H | |
| Weight with 6.1 m (20′) torch | CSA | 14 kg (31 lbs.) |
| CE/CCC | 15 kg (33 lbs.) | |
| Gas supply | Cutting: air (clean, dry and oil-free), nitrogen, F5 Gouging: air (clean, dry and oil-free), nitrogen, F5 Marking: air (clean dry and oil-free) argon |
|
| Recommended gas inlet flow rate/pressure |
188 I/min (400 scfh) @ 5,9 bar (90 psi) | |
| Input power cable length | 3 m (10′) | |
| Power supply type | Inverter – IGBT | |
| Engine drive requirement | 12.5 kVA (10 kW) for full 45 A output | |
| Electrical efficiency | 88% | |
| Recyclability | 100% | |
| Certifications | CSA certified for use in the Americas and Asia, except China. CCC for use in China. CE, RCM, GOST-TR, UkrSEPRO, and Serbian AAA for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted. | |
| Warranty | Power supply: 3-year Torch: 1-year |
|
1 For use in North America only.
Engine-driven generator operation
| Engine drive rating | System output current | Performance (arc stretch) |
|---|---|---|
| 10 kW | 45 A | Full |
| 8 kW | 45 A | Limited |
| 6 kW | 30 A | Full |
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
| Cutting | ||
| Recommended | 16 mm (5/8″) 22 mm (7/8″) |
500 mm/min (20 ipm) 250 mm/min (10 ipm) |
| Severance (hand cutting) | 29 mm (1-1/8″) | 125 mm/min (5 ipm) |
| Pierce* | 12 mm (1/2″) | |
* Pierce rating for handheld use or with automatic torch height control.
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
| Gouging | ||
| Typical gouge | 3,4 kg (7.5 lbs.) per hour | 3,2 mm (.12″) D x 6,8 mm (.26″) W |
Production cut chart
| Material | Thickness inches |
Current amps |
Production cut speed* ipm |
|
|---|---|---|---|---|
| Mild steel | 10 GA | 45 | 181 | |
| 1/4 | 45 | 72 | ||
| 3/8 | 45 | 38 | ||
| 1/2 | 45 | 24 | ||
| 5/8 | 45 | 16 | ||
| Stainless steel | 10 GA | 45 | 134 | |
| 1/4 | 45 | 59 | ||
| 3/8 | 45 | 29 | ||
| 1/2 | 45 | 19 | ||
| 5/8 | 45 | 13 | ||
| Aluminum | 1/8 | 45 | 263 | |
| 1/4 | 45 | 104 | ||
| 3/8 | 45 | 42 | ||
| 1/2 | 45 | 26 | ||
| 5/8 | 45 | 14 | ||
| Material | Thickness mm |
Current amps |
Production cut speed* mm/min |
|---|---|---|---|
| Mild steel | 3 | 45 | 5590 |
| 6 | 45 | 2110 | |
| 10 | 45 | 920 | |
| 12 | 45 | 690 | |
| 16 | 45 | 400 | |
| Stainless steel | 3 | 45 | 4725 |
| 6 | 45 | 1695 | |
| 10 | 45 | 870 | |
| 12 | 45 | 540 | |
| 16 | 45 | 320 | |
| Aluminum | 3 | 45 | 7120 |
| 6 | 45 | 3095 | |
| 10 | 45 | 1015 | |
| 12 | 45 | 745 | |
| 16 | 45 | 340 |
* Production cut speeds are the results of Hypertherm’s laboratory testing. For optimum cut performance, actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.
Standard configurations
Below are some of the most common system configurations which include a power supply, torch and work cable.
| 75° hand torch | 75° and 15° hand torch | |||
|---|---|---|---|---|
| Power supplies | Voltage configuration | 6,1 m (20′) lead | 15,2 m (50′) lead | 6,1 m (20′) leads |
| without remote pendant | ||||
| Standard power supply | 200–240 V CSA1 | 088112 | 088114 | |
| Power supply with CPC port and voltage divider | 200–240 V CSA1 | 088113 | 088115 | 088124 |
| Standard power supply | 480 V CSA1 | 088126 | 088128 | |
| Power supply with CPC port and voltage divider | 480 V CSA1 | 088127 | 088129 | |
| Standard power supply | 230 V CE/CCC3 | 088130 | 088132 | |
| Power supply with CPC port and voltage divider | 230 V CE/CCC3 | 088131 | 088133 | |
| Standard power supply | 400 V CE/CCC3 | 088144 | 088146 | |
| Power supply with CPC port and voltage divider | 400 V CE/CCC3 | 088145 | 088147 | |
| 180° full-length machine torch | 180° full-length machine torch and 75° hand torch | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Power supplies | Voltage configuration | 7,6 m (25′) lead | 10,6 m (35′) lead | 15,2 m (50′) lead | 6,1 m (20′) and 7,6 m (25′) leads | ||||||||||
| with remote pendant | without remote pendant | with I/O cables (no pendant) | with remote pendant | with remote pendant | without remote pendant | with I/O cables (no pendant) | with remote pendant | ||||||||
| Power supply with CPC port and voltage divider | 200–240 V CSA1 | 088116 | 088121 | 088117 | 088118 | 088122 | 088123 | ||||||||
| Power supply with CPC port, voltage divider, and serial port | 200–240 V CSA1 | 088119 | 088120 | ||||||||||||
| Power supply with CPC port and voltage divider | 230 V CE/CCC3 | 088134 | 088141 | 088135 | 088136 | ||||||||||
| Power supply with CPC port, voltage divider, and serial port | 230 V CE/CCC3 | 088139 | 088140 | ||||||||||||
| Power supply with CPC port and voltage divider | 400 V CE/CCC3 | 088148 | 088155 | 088149 | 088150 | ||||||||||
| Power supply with CPC port, voltage divider, and serial port | 400 V CE/CCC3 | 088153 | 088154 | ||||||||||||
1 For use in the Americas and Asia, except China.
2 For use in North America only.
3 For use in all regions except North America.
Custom configurations
Select a power supply, torch, torch consumable kit, work cable and other components.
Power supply options
| Standard power supply | Power supply with CPC port and voltage divider | Power supply with CPC port, voltage divider and serial port | |
|---|---|---|---|
| 200–240 V CSA1 | 088092 | 088104 | 088105 |
| 480 V CSA2 | 088095 | 088110 | 088111 |
| 230 V CE/CCC3 | 088093 | 088106 | 088107 |
| 400 V CE/CCC3 | 088094 | 088108 | 088109 |
1 For use in the Americas and Asia, except China.
2 For use in North America only.
3 For use in all regions except North America.
Starter kit consumable options
When ordering a customized system you can select from the following consumable kits:
| Handheld | Mechanized | Mechanized with ohmic retaining cap | |
|---|---|---|---|
| Kit | 428559 | 428560 | 428561 |
Duramax® Lock torch options
Duramax robotic and mini machine torches, along with Duramax Hyamp® torches are also compatible with the Powermax45 XP.
| Hand torches | Machine torches | Robotic torches | |||||
|---|---|---|---|---|---|---|---|
| Cable length | 75° | 15° | 180° | Mini 180° | 45° | 90° | 180° |
| 4,5 m (15′) | 059476* | 059481* | |||||
| 6,1 m (20′) | 088164 | 088162 | |||||
| 7,6 m (25′) | 088167 | 059482* | 059464* | 059465* | 059466* | ||
| 10,6 m (35′) | 088168 | 059483* | |||||
| 15,2 m (50′) | 088165 | 088163 | 088169 | 059484* | |||
| 22,8 m (75′) | 059475* | 059472* | 059480* | ||||
* Without torch disable switch
Cable options
| Work cables | Control cables | |||||
|---|---|---|---|---|---|---|
| Cable length | Hand clamp | Remote pendant | CNC, spade connector, divided voltage | CNC, spade connector, no divided voltage | RS-485 Serial comm, unterminated | RS-485 Serial comm, D-sub |
| 7,6 m (25′) | 223595 | 128650 | 228350 | 023206 | 223236 | 223239 |
| 15,2 m (50′) | 223596 | 128651 | 228351 | 023279 | 223237 | 223240 |
| 22,8 m (75′) | 223127 | 128652 | ||||
OM_809240_R4_Powermax45XP
GU_89602D_R6_PowermaxFam_CE
INFOG_86073D_R0_45XP_Sustain
SB_860700_R3_CSA_CE_CCC_45XP
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